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Get PriceJan 03, 2014 Modern wire rod mills are high speed mills capable of rolling of smaller dimensions at high production rates, while at the same time keeping investments and operating costs at the reasonable levels. As a rule, wire rod mills are designed for an annual output of between 300,000 t and over 800,000 t (two strand mills)
Get PriceNov 17, 2012 Wire Rod Mills – rolling mills, tmt bar, gear box design, cold …. High Speed Wire Rod Rolling Systems-Block Mills The wire rod block has a group and not … depending from the steel grade and pass design in the intermediate mill. More detailed
Get PriceRod mills are very similar to ball mills, except they use long rods for grinding media. The rods grind the ore by Introduction of Rod Mill Working Principle . Apr 22, 2016 Rod mill is a device used for grinding ore, according to different conditions, rod mill does different grinding work, generally speaking, and the rod mill is particularly
Get Pricemodification in rod mill design might result. in. a machine suitable for his work. The necessary changes made and further design modifications and improvements as a result of field operating experience constitute a large portion of this paper. A rod mill may be defined as a rotating cylindrical shell lined with
Get PriceJan 01, 2016 The design characteristics of industrial rod mills are similar to ball mills. Most rod mills used in mineral processing are of the overflow discharge type as illustrated in Figure 7.2a. Centre peripheral (Figure 7.2c) and end peripheral discharge mills (Figure 8.1) are also in use.The feed end is generally fitted with spout feeders, scoop feeders, double scoop feeders
Get PriceMar 08, 2021 Ball mill and rod mill are suitable for different materials. 1. Selection by material's hardness. Ball mill has a strong adaptation of material, and it is suitable for grinding hard materials, such as slag, iron ore, copper ore, etc. Rod mill is suitable for grinding brittle material, such as rare metals. 2
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Get PriceBall Mill Design/Power Calculation. The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and
Get Pricecalculation approaches used in ball and rod mill design processes due to its simplicity and workability. The first approach, which is specific power calculation, determines the power required to grind an ore from a given feed size to a specific product size. The second approach, the shaft power calculation, determines the
Get PriceJan 14, 2021 standard Bond crushing, and rod mill work indices, abrasion indices and by Dawson for Bond Ball Mill Work Index tests using crushed feed, and Standard Autogenous Grinding Design (SAGDesign) Tests, patented by Outokumpu. (See reference 8 below). The comparison of these results gives context to how the various measurements relate to each
Get PriceMill Type Overview. Three types of mill design are common. The Overflow Discharge mill is best suited for fine grinding to 75 – 106 microns.; The Diaphram or Grate Discharge mill keeps coarse particles within the mill for additional grinding and typically used for grinds to 150 – 250 microns.; The Center-Periphery Discharge mill has feed reporting from both ends and the product
Get PriceApr 05, 2018 Example Rod Mill Design Calculations Rod Mills F = 18,000 micrometers. P = 1,200 micrometers. Wf = 13.2 W = 10 x 13.2/√1,200 – 10 x 13.2/√18,000 = 2.83 kwh/s. ton Efficiency Factors: EF1 does not apply. EF2 does not apply. EF3 determine after power calculations is completed. EF4 Feed size is coarser than 16,000 micrometers, EF5 does not
Get PriceOct 19, 2015 Rod Mill Design & Power Draw The following equation is used to determine the power that a rod mill should draw. The Bottom Table lists many of the common size rod mills giving speed, loading and power data. The rod mill motor power is in horsepower at the mill pinion-shaft. For different length rod mills power varies directly as rod length
Get PriceThe rod mill In the rod mill, high carbon steel rods about 50 mm diameter and extending the whole length of the mill are used in place of balls. This mill gives a very uniform fine product and power consumption is low, although it is not suitable for very tough materials and the feed should not exceed about 25 mm in size
Get PriceTYPICAL LAYOUT OF A WIRE ROD MILL FOR QUALITY AND STAINLESS STEEL 2 3 4 5 1Heating furnace3Free runout66-stand block9LCC 2 High-speed 4Intermediate train7 4-stand block 10Coil handling facilities 8roughing train 5Cooling and equalising loop Loop laying head 1 duce product characteristics
Get PriceRod mills accept feed up to about 50 mm (2 in.) and produce a product in the size range of 3000 to 270 mm (–4 to –35 mesh). Grinding action is by line contact between the rods extending the length of the mill. Rods tumble and spin in roughly parallel alignment simulating a series of
Get PriceIntroduction. MBS type rod mill grinding media are steel rod, mainly for ore processing, suitable for non-ferrous metal and non-metallic mineral resources, compared to the general grinding equipment, the most notable feature is the steel rod in the interior of MBS type rod mill contact the material was linear, this can ensure that the equipment has a certain selective grinding
Get PriceApr 08, 2016 Going to start a rod mill in the coming few weeks wanting design do's and don'ts. pictures would be great as well as links to anything helpful. im looking to make the drum from 12 -24 and use something like a 1 bar stock for the rods. input please!
Get PriceRod Mills - your solution for grinding coarse materials. Available in multiple sizes. Designs extend to 15 feet x 22 feet (21 feet effective). Though mill length is limited by manufacturing constraints for the grinding rods, our Rod Mills are available in diameters from 5 feet up to 15 feet
Get PriceRod Mill Manufacturer. The Strommashina plant manufactures reliable rod mills designed for longterm faultfree operation. The rod mill is grinding equipment, it is a milling device used for coarse grinding up to 500 to 1000 mm of the concentrating raw material before the finish grinding in the ball mills
Get PriceRod Mill Design Calculation . 2020-4-30The basic parameters used in ball mill design power calculations, rod mill or any tumbling mill sizing are material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating solids or pulp density, feed size as F80 and maximum chunk size, product size as P80 and maximum
Get PriceRod Mill Design & Power Draw - 911. Oct 19, , The following equation is used to determine the power that a rod mill should draw The Bottom Table lists many of the common size rod mills. Impact on Grinding Mill Design and Recent New
Get PriceBall Mill Designpower Calculation. The basic parameters used in ball mill design power calculations rod mill or any tumbling mill sizing are material to be ground characteristics Bond Work Index bulk density specific density desired mill tonnage capacity DTPH operating solids or pulp density feed size as F80 and maximum chunk size product size as P80 and maximum
Get PriceSmall Rod Mill Design In South Africa. Small Rod Mill Design In South Africa. We regard no job as too small in this niche market Each Ball Mill is important to the respective client and we respect there plant as if it was our own We offer a 24 hour response time in South Africa and 48 hours anywhere in Africa depending on visa requirements Field of
Get PriceRod Mill Design Power Draw. The following equation is used to determine the power that a rod mill should draw. The Bottom Table lists many of the common size rod mills giving speed, loading and power data. The rod mill motor power is in horsepower at the mill pinion-shaft. For different length rod mills power varies directly as rod length
Get PriceNo 1 rod mill/ball mill circuit was operating very efﬁ ciently when comparing the combined operating work indices for both mills with the rod mill and ball mill laboratory work indices. Note, in Figure. 1, that the rod mill product slope is less than 0.5 due to an extra amount of nes present being ﬁ ﬁ ner than 650 μm
Get PriceJun 19, 2017 A wire rod rolling mill, for example, gradually reduces the cross-sectional area of a starting billet (e.g., 150 mm square, 10-12 meters long) down to a finished rod (as small as 5.0 mm in diameter, 1.93 km long) at high finishing speeds (up to 120 m/sec)
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